Motor Circuit Protection Chart
The maximum branch-circuit short-circuit and ground-fault device ratings for motor circuits — NEC Table 430.52(C)(1) in full, as a percentage of the table full-load current, with the Exception 2 ceilings for hard-starting loads and the 430.32 overload percentages that do the actual running protection. Values are unchanged across the 2017, 2020, and 2023 editions (the 2023 edition renamed the table and added Design B premium-efficiency wording). The adopted edition in your jurisdiction governs.
Maximum OCPD rating, % of full-load current
| Motor type | Nontime-delay fuse | Dual-element (time-delay) fuse | Instantaneous-trip breaker | Inverse-time breaker |
|---|---|---|---|---|
| Single-phase | 300% | 175% | 800% | 250% |
| AC polyphase (squirrel-cage), non-Design B | 300% | 175% | 800% | 250% |
| Design B energy-efficient | 300% | 175% | 1100% | 250% |
| Synchronous | 300% | 175% | 800% | 250% |
| Wound-rotor | 150% | 150% | 800% | 150% |
| DC (constant voltage) | 150% | 150% | 250% | 150% |
Exception 2 — ceilings for hard-starting loads
| Device | Ceiling |
|---|---|
| Nontime-delay fuse ≤ 600 A (incl. time-delay Class CC) | 400% |
| Dual-element (time-delay) fuse | 225% |
| Inverse-time breaker, motor FLC ≤ 100 A | 400% |
| Inverse-time breaker, motor FLC > 100 A | 300% |
| Fuse rated 601–6000 A | 300% |
Overload protection, % of NAMEPLATE current
| Motor marking | Size at | Absolute max |
|---|---|---|
| Service factor 1.15 or greater | 125% | 140% |
| Temperature rise 40°C or less | 125% | 140% |
| All other motors | 115% | 130% |
The two-device system, in one paragraph
A motor branch circuit deliberately splits protection: the fuse or breaker from the first table clears short circuits and ground faults but is far too big to protect the conductors from overload — that job belongs to the overload relay from the third table, riding on the nameplate current. The conductors in between are sized at 125% of table FLC (430.22). Work the whole stack — FLA from the motor FLA chart, percentages from this page, wire from the ampacity chart — or read the finished math per motor on the motor circuit data chart.
Common questions
What size breaker do I need for a motor?
Start at 250% of the table full-load current for an inverse-time breaker on a squirrel-cage motor, then round UP to the next standard size when the math lands between ratings (Exception 1). A 25 HP, 460 V motor: 34 A × 250% = 85 A → 90 A breaker. Remember these are MAXIMUMS to let the motor start — the conductors are protected by the overload device, not this breaker.
Why can a motor breaker be so much bigger than the wire ampacity?
Motor circuits split protection into two jobs. The branch-circuit device (fuse or breaker, this chart) only guards against short circuits and ground faults, so it is sized big enough to ride through the six-times-FLA starting inrush. Overload protection — the thing that keeps 8 AWG safe on a 40 A motor — is the separate overload relay in the starter, sized at 115–125% of nameplate current per 430.32.
What is the difference between the 175% and 300% fuse columns?
Fuse speed. A dual-element time-delay fuse holds five times its rating for ten seconds, so it can be sized at only 175% of FLC and still let the motor start — closer protection, smaller switch. A nontime-delay fuse would blow on inrush at that size, so the code allows 300%. It is why dual-element fuses are the default in motor circuits (and why time-delay Class CC fuses, oddly, use the 300% column — they behave like fast fuses at inrush multiples).
What if the motor still won’t start at the table percentage?
Exception 2 sets absolute ceilings: 225% for a dual-element fuse, 400% for a nontime-delay fuse up to 600 A, 400% for an inverse-time breaker on motors up to 100 A FLC (300% above that), and 300% for fuses 601–6000 A. Past those numbers the fix is a different device or a reduced-voltage start, not a bigger fuse.
Is overload sizing based on nameplate or table current?
Nameplate — the one place Article 430 uses it. Overloads: 125% of nameplate FLA for motors marked service factor 1.15+ or temperature rise 40°C or less, 115% for everything else (430.32). If that size cannot start the motor, the next size up is allowed to a hard cap of 140%/130%. Everything else — conductors, fuses, breakers, disconnects — sizes from the 430.248/430.250 table values instead.
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